Batching Systems, Inc. provides solutions to feed hardware into processing or packaging equipment. Our systems can “see” products before packaging to ensure your customers receive only items that are
whole, wrapped, connected, uniform, equal, etc, whatever is required. Batchmaster® Continuous Counters provide patented dual view optical part counting by part or by total volume and the result is incredible speed and efficiency, accuracy in the finished product, total quality control and extremely satisfied customers who do not need to sacrifice their product or their bottom line in order to meet output requirements. We have paired our latest development in optical scanning with B&R controls to provide enhanced systems solutions to our customers. The sophisticated optical scanning technology behind the machine
identifies products based on size and shape and filters out any parts outside of the accepted range. The counter features a B&R touch screen HMI that combines control, visualization and motion control and it also allows for remote access and diagnostics. Our Batchmaster® Fast Automatic Weigher (FAW) is the only single head, bowl fed weigher capable of delivering up to 30 batches per minute with patented dual chamber continuous run speed, batch reject, accuracy, and quick change versatility. The patented dual chamber accumulator allows the single weigh head to run as fast as most dual head weighing systems. The unique bowl design provides simultaneous bulk and singulated feed until it reaches 80 percent of the target weight or count, then the bulk accumulation gate closes and accumulates the next batch while the singulation feed tops off the first batch to the weight or piece desired. The FAW now features a B&R touch screen HMI that allows for monitoring of all gate motions, quicker set-ups, and the capability to weigh count or weigh batches by pounds, ounces, kilograms, or grams. The new electronics also allow for remote access, real time operational data, multi-language options, custom password lockouts, production graph data and an easy to understand friendly operator interface.
Our Gentle Bulk Feeding Systems are used heavily in the aerospace industry for products that can be damaged from standard feeding systems like vibrators, metal hopper, or metal conveyors. We offer bulk
feed hoppers in belt or vibratory configurations to meet your production requirements. We have a
standard hopper, vibratory feeder with hopper bin, vibratory output tray, and bowl level sensor. Our Sure Feed Hopper Lift and Tip is a heavy duty vibratory feeder that can feed tangling product such as
long rivets, screws, and bolts smoothly and can also be used for feeding secondary processing machinery that requires parts to be metered out precisely or separated, like paint tunnels, heat
treatment, cooling or other processes. Belt feed hoppers systems are for light duty bulk feeding of plastic product. Our High Speed Dual Amplitude bowl feeders can feed 600” of product per minute, ranging from a 1/16” ball up to a 2.5” x 6” long part. Our Belt Feed singulating system is a singulating feeder belt that has adjustable wipers, and speed and can be used to singulate large product for
secondary processes like inspection, counting, painting, heat treating, and automated robot packaging.
