Batching Systems, Inc. specializes in counted product filling equipment. We have been
engineering, manufacturing, and integrating packaging lines for over 25 years. We offer full
turn-key integration of our patented counters and weighers to virtually any type bagger, magnetic orientation system, box handling equipment, blister carousel, clamshell system and container handling equipment. Batchmaster® Counting Systems are the only counters with patented dual view optics that scan your product from two directions at 4,000 to 6,000 times per second creating a high-resolution 3-D image of each part, allowing a volume analysis on the image and
assigning a value to each image. Only parts within the assigned volume range are counted, while out of tolerance parts are rejected prior to entering the package. The Batchmaster® IV is an accurate, high speed counting system that detects and rejects parts one-third smaller or larger than a target part, thereby separating the good parts from the bad parts. The PPU is designed with
a transparent front panel for visual inspection.
The Batchmaster® offers multi-directional scanning and inspection, counts parts regardless of size, shape or clarity and at the same time ignores scrap and findings. Falling parts cannot hide behind each other because the dual view scanner measures the volume of a tumbling part and the part will not be counted twice. The dual view scanner validates the size of the part. Thin washers and the like are easily identified and counted. We can also detect two parts as two parts and not as one part. Parts from a 1/8” round part up to a 3” x 7 1/2” part can be processed.
The dual view scanner provides dust filtering and auto calibration. As dust or dirt builds up on the eye or there is a change in light levels the scanner will adjust automatically until it can no longer scan accurately. The system will fault and alarm the operator that the eye needs to be cleaned.
A wide variety of parts can be fed and singulated with our high speed enhanced geometry dual axis bowl feeder and change over from one part to another requires no tools and takes less than two minutes.
Other features include industrial grade stainless steel hopper, bowl and stand; integrated PLC & remote network capability; and available UL & cUL, and IP65 Wash Down, Food Grade, and Anti-Static options.
Counters can be configured to run individually or by bringing multiple counters together with collating conveyors and packing equipment to provide turnkey kit packaging lines. Batching, scanning and filling solutions are extremely versatile and can be used on an almost limitless variety of hardware products.
To receive additional technical specifications on Batchmaster® Counting Systems manufactured by Batching Systems, Inc., visit our website at www.BatchingSystems.com.
The Batchmaster® offers multi-directional scanning and inspection, counts parts regardless of size, shape or clarity and at the same time ignores scrap and findings. Falling parts cannot hide behind each other because the dual view scanner measures the volume of a tumbling part and the part will not be counted twice. The dual view scanner validates the size of the part. Thin washers and the like are easily identified and counted. We can also detect two parts as two parts and not as one part. Parts from a 1/8” round part up to a 3” x 7 1/2” part can be processed.
The dual view scanner provides dust filtering and auto calibration. As dust or dirt builds up on the eye or there is a change in light levels the scanner will adjust automatically until it can no longer scan accurately. The system will fault and alarm the operator that the eye needs to be cleaned.
A wide variety of parts can be fed and singulated with our high speed enhanced geometry dual axis bowl feeder and change over from one part to another requires no tools and takes less than two minutes.
Other features include industrial grade stainless steel hopper, bowl and stand; integrated PLC & remote network capability; and available UL & cUL, and IP65 Wash Down, Food Grade, and Anti-Static options.
Counters can be configured to run individually or by bringing multiple counters together with collating conveyors and packing equipment to provide turnkey kit packaging lines. Batching, scanning and filling solutions are extremely versatile and can be used on an almost limitless variety of hardware products.
To receive additional technical specifications on Batchmaster® Counting Systems manufactured by Batching Systems, Inc., visit our website at www.BatchingSystems.com.
