Batching Systems, Inc. specializes in engineered automated packaging solutions. We have been engineering, manufacturing, and integrating packaging lines for over 30 years. We offer full turn-key integration of our patented counters, weigher, and feeding systems to virtually any type of bagger, magnetic orientation system, box handling equipment, blister carousel, clamshell system and container handling equipment.
We also offer orientation, video inspection, and marking systems.Our belt feed systems can be used to orient parts for video inspection and approval for labeling, ink jet printing, or laser marking bar codes and other information onto a specific area of a part. A second camera is used to validate bar codes, printing, or other parameters on parts before final packaging. Rejecting poor quality bar codes and print to shapes and colors of parts are not a
problem. We have supplied this equipment for marking and inspecting pipe fittings of different sizes and shapes.
Batchmaster® Counters are the only counters that utilize patented dual view scanners
that provide the highest accuracy count possible. Using our patented dual view scanning
technology, our systems can validate the size of products before packaging to ensure your
customers receive only items that are whole, wrapped, connected – whatever is required. Out of tolerance parts are rejected prior to entering a package. The Batchmaster® IV counter (BMIV) is an accurate high speed counting system that detects and rejects (inspecting) parts one-third smaller or larger than a target part thereby separating (sorting) the good parts from the bad. The processing unit is designed with a transparent front panel for visual inspection of gate movement and product flow. These counters can easily integrate with upstream and downstream packaging equipment. Batching Systems can provide stand-alone counters or fully integrated turnkey packaging systems.
In one application, O-rings are counted and out of tolerance parts, those which are over or under sized are rejected or counted as doubles thereby separating (sorting) the good parts from the bad. Other applications include validating whether caps are on or off a part (see below) or making sure hardware clamp assemblies are complete and if not reject the out of tolerance parts, or those that are missing components.
Benefits of the BMIV:
- Increased production, 2 to 3 times faster than our BMII.
- Higher scan rate and resolution at 6,000 scans times per second.
- Increase up time with auto fault reset option. This option clears the PPU, homes the
gates, and restarts the counter automatically.
- Few wear parts.
- Increased reliability.
- Easy to operate
- Can accurately count a wide size range of parts from 1/32” up to 7” X 7 X 10” long.
- Can reject product that is 30% larger or smaller than the target product.
- Increased lifetime and expandable electronics platform, future electronics are backwards compatible.
- Gate motor programs can be accessed and adjusted from counter HMI
- New smart motors for gates are stronger, faster, and more dependable.
- New options for color verification and reject.
- Continuous software improvement, updates are free for the life of the counter.
- New 3D scanner demo software, lets you see what the counter is seeing.
A wide variety of fasteners can be fed and singulated with our high speed enhanced geometry dual axis bowl feeder and change over from one part to another requires no tools and takes less than two minutes.
Other features include industrial grade stainless steel bulk hoppers, bowl and stand; integrated vision and reject systems, custom PLC programing, remote network capability; and available UL, cUL, CE, multi-language and Anti-Static options.
Batching, scanning and filling solutions are extremely versatile and can be used on an
almost limitless variety of hardware products.
www.BatchingSystems.com
